Operating the ASC requires strict adherence to safety protocols to avoid hazards like high-pressure skin injection or unexpected system activation:
💡 : You can request access to the LubeCon Support Library for specific operating and programming videos. Are you troubleshooting an error or doing a fresh install ?
Most performance issues stem from a few basic mechanical or electrical problems. Refer to the table below for general guidance. Always consult your specific manual and follow all safety protocols.
Proximity sensors, cycle counters, manual override switches, and low-level reservoir floats castrol lubecon advanced system controller manual
The Lubecon controller monitors and controls the lubrication system, ensuring that the correct amount of lubricant is delivered to the equipment at the right time.
Before opening the enclosure, . Refer to the internal schematic label on the enclosure door for exact terminal numbering. Standard configurations include: Power Input: Terminals L1, N, and GND.
Whether you are performing a first-time setup or troubleshooting a fault, this guide summarizes the core operational and programming requirements found in the LubeCon technical documentation . Key Features of the Advanced System Controller Operating the ASC requires strict adherence to safety
Check main circuit breaker; replace internal glass fuse on the control board. Lubricant reservoir is empty; faulty float switch.
Multi-line backlit LCD or digital LED interface with tactile navigation buttons.
Accounts for the travel time of the fluid from the pump to the furthest nozzle node, preventing dry cycles. 4. Operation Modes and Monitoring Refer to the table below for general guidance
Connect detection switches (photo-eyes or magnetic pickups) to the controller’s input terminals. Each switch corresponds to a specific channel. Connect solenoid valves to the controller’s output terminals; each valve applies lubricant to a defined zone. Many LubeCon controllers feature , with clearly marked terminal lugs for each channel (inputs at the bottom, outputs at the top). Before finalizing distances, ensure the run between the controller, pumping station, and all valves is within the maximum specified length (typically 75 feet).
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The controller counts signals from a proximity sensor attached to the conveyor drive or chain links (e.g., lubricate every 5,000 chain pins).
The manual details two relay outputs: